Custom Headwear · Low Minimums

Premium Custom Hats by Suay

Your design or logo on the most comfortable hat on the market. Patent-pending silicone closure, performance fabric, dishwasher safe. From 25 units.

Get a Quote See Our Work
Designed in USA
25 Unit Minimum
In-House Design Team
4-Week Lead Time
Trusted by Teams & Brands
Choose Your Base

Start with a Style

Each Suay silhouette has a distinct personality. Pick the one that fits your brand.

Suay Apex 5-panel snapback hat in Black - front view
Apex
5-Panel Structured
Mid-crown, mesh-back, pre-curved brim. The flagship.
S/ML/XLXL+
Suay Drift 5-panel rope-brim trucker hat in White Camo - front angle view
Drift
Rope-Brim Trucker
Relaxed crown, flat brim, rope detail. Classic trucker.
S/ML/XL
Suay Endurance 6-panel performance hat in Navy - front view
Endurance
6-Panel Performance
Deep crown, full-panel, moisture-wicking. Built for athletics.
S/ML/XLXL+
Suay Nomad unstructured dad hat in Black - front view
Nomad
Unstructured Dad Hat
Relaxed fit, pre-curved brim, silicone belt closure.
S/ML/XL
How It Works

From Idea to Delivery

Our team handles the heavy lifting. Here’s what your timeline looks like.

1
Day 1
Submit Your Request
Tell us what you need — quantity, hat style, and any artwork you have. Upload your logo or let our team help.
2
Day 2–3
Digital Mockup & Quote
Our in-house design team creates a detailed digital mockup with your branding. You receive a quote alongside it. Unlimited revisions.
3
Week 1
Approve & Lock In
Once you approve the mockup, we lock the order and begin sourcing materials. 50% deposit required to start production.
4
Week 4–12
Production
Patchwork: roughly 4 weeks. Fully custom: 8–12 weeks. You’ll receive progress updates along the way.
5
Delivery
Quality-Checked & Shipped
Every hat individually inspected before shipping. Delivered to your door or multiple locations — we handle the logistics.
Full Customization

Your Vision, Our Craft

Go beyond a logo. Customize every detail — hat style, fabric color, inner lining, under-brim, side patches, and closure color. Our in-house team brings your design to life.

  • Hat Style
  • Fabric Color
  • Logo Placement
  • Inner Lining
  • Under Brim
  • Side Patches
  • Closure Color
Start Your Design
Patchwork

Quick & Easy Branding

Don’t need a fully custom hat? Add your patch or logo to any of our existing styles. Pick a hat, choose your color, place your art — we handle the rest. 25 unit minimum, ~4 week turnaround.

  • Apex
  • Drift
  • Endurance
  • Nomad
Get a Quote
Why Suay Custom

Not Your Average Promo Hat

Suay Custom Generic Promo
Closure Patent-pending silicone Plastic snap
Washable Dishwasher safe Hand wash only
Water Resistant Performance fabric Standard cotton
Size Range S/M through XL+ One size fits most
Design Support In-house team, unlimited revisions Upload your own file
Customization Depth Lining, under-brim, closure, patches Logo placement only
People Actually Wear It Premium hat they’ll keep Drawer after one event

Our Work

Custom hats.

From corporate events to university athletics — see what we’ve built for our partners.

Supra — Custom Branded Headwear
Compunet — Corporate Custom Hats
Select Health — Custom Perforation & Lining
Grauer — Custom Team Headwear
CVE — Event Custom Headwear
Valo — Custom Branded Caps
Every Head, Every Size
Unlike one-size-fits-most promo hats, Suay custom orders include our full size range. Our silicone closure gives each size an additional 2” of micro-adjustability.
S/M
21”–22½”
L/XL
22½”–23½”
XL+
23½”–25”
Pricing

Simple, Transparent Pricing

Patchwork starts at 25 units. Fully custom designs start at 150 units per style/size.

Patchwork
25 unit minimum
Add your patch or logo to any existing Suay hat style and color.
  • Choose from 4 hat styles
  • Full color lineup available
  • Logo & patch placement options
  • Digital mockup included
  • ~4 week production
Get a Quote
Recommended
Fully Custom
150 units per style/size
Build from scratch. Every element designed to your exact spec.
  • Custom fabric colors
  • Custom inner lining & under-brim
  • Custom closure color
  • Side patches & accessories
  • Dedicated project manager
  • Unlimited mockup revisions
  • 8–12 week production
Get a Quote

Built Different

Your brand on a hat people actually want to wear

Water & Sweat Resistant
Performance fabric repels moisture and dries quickly. Built for rain, sweat, and daily wear without losing shape.
Silicone Closure System
Patent-pending silicone snapback eliminates pressure points. Micro-adjustable fit across S/M, L/XL, and XL+ sizes.
Dishwasher Safe
Top rack, cold cycle. Your custom hats keep their shape, color, and structure wash after wash.
Get Started

Request a Quote

Tell us about your project and our team will get back to you within 24 hours with a mockup and pricing. No commitment required.

Response Time
Within 24 hours
Includes
Digital mockup + pricing
Commitment
None required
Drop files here or click to upload .AI, .SVG, .EPS preferred — .PNG, .PDF also accepted

Custom Hats FAQ

What is the minimum order quantity for custom hat orders?

Our MOQ for patchwork orders is 25 units. This is the entry-level quantity to access our custom options and bulk pricing.

Full custom designs require a minimum of 150 units per style/size/color.

Can I order custom hats with no minimum?

For patchwork on our existing hat styles (Apex, Endurance, Drift, Nomad), there is a 25 unit minimum. Full custom designs require a minimum of 150 units.

How much do custom hats cost?

Custom hat pricing discounts start at 25 units, with pricing varying based on quantity, customization level, and materials. Contact us for a detailed quote.

Can I request a unique color or pattern?

Absolutely! We can create custom colors or patterns. Please note that colors not in our current stock may incur additional costs due to our special imported fabric. Dyeing the fabric typically takes around 20 days.

What customization options are available?

We offer patchwork additions and, for larger orders (minimum 150 hats per style/size/color), you can customize every aspect, including linings, accessories, styles and side patches.

What's the lead time for custom orders?

Patchwork orders typically ship in roughly 4 weeks. Fully custom orders take 8–12 weeks depending on complexity and material sourcing.